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Courses Name Process Piping (Regular)
Courses Description

                                                                   Process Piping


 


Process Piping Course content:

1.       Introduction of piping Engineering:

·        Definition of Pipe and piping

·        Application of Piping

·        Introduction of Process Plants

·        Differences between tube, Pipe and its  application

·        Piping Standards

·        Line specification and its importance

·        Pipe ends, joining types and application

·        Pressure class rating

·        NPS, DN and OD

 

2.       Pipe Manufacturing Methods

·        Seam pipie

·        Seamless Pipie

·        Spiral Pipe

·        U.O Pipe

 

3.       Valves : ASME Standards

·        Applications

·        Operation

·        Orientation

·        Drawing symbols

·        Dimensions

·        Pressure Drop

·        Back flow

·        Standards

·        Selections

·        Specifications

·        Types of valve – Gate, globe, ball, plug, pinch, diaphragm, PSV, PRV, Butterfly, NRV, Diverting, mixing, knife,  etc.,

 

4.       Flanges

·        Pipe Flange

·        Joining Methods

·        Stub – In

·        Stub – On

·        Stub – End

·        Flange standards

·        Applications

·        Drawing symbols

·        Dimensions and pressure class rating selection

·        Types of flanges (Slip on flange, Threaded, Orifice, Weld neck, Socket, Blind, Reduced, Lap joint, Flange, Spades & spectical blinds

 

5.       Fittings

·        Standards

·        Dimensions

·        Symbolic representations

·        Applications

·        Design concepts

·        Specification

·        Types. (90° LR & SR,45°  LR & SR.)

·        Bends – 180° LR &SR , miter bends

·        Branch connections – SS

·        Straight ( Equal Tees, Unequal Tees )

·        Cross – Tees

·        Reducers /Expands. (Concentric, Eccentric)

·        Olets ( Weldolets, Sockets, Threadolets, Latrolets, Elbolets, Sweepolets,Thermolets, Flageolets etc.)

·        Couplings.(Full,Half ,Reducing, Unions)

·        Special fittings. (Traps, Expansion bellows,Expansion loops, Strainers,)

 

6.       Gaskets

·        Types of gaskets

·        Selection @ process fluids

·        Specification

·        Standards

·        Types of flange facings.(Flat, Raised face, RTJ.)

·        Flange face finishing.(Tangent grooves, Radio graphics and Concentric gloves.)

 

7.       Gaskets indication color representation

·        Drawing generations

·        Straight isometric

·        Single rolling isometric

·        Double rolling isometric

·        Drawings Extractions.

 

8.       Detailed MTO’s.

 

                                Process Equipment (Representation,  Standards, Application)

·        Static Equipment ( Horizontal Vessel, Vertical Vessel, Storage Tank, Heat exchangers )

·        Rotary Equipment ( Pumps, Compressors, Blowers, Turbines, Reactors and Distillery Columns, Etc. )

 

9.       PFD and P&ID’s

·        Process Flow Diagram (PFD)

·        Piping and Instrumentation Diagram (P&ID)

·        Development of P&ID from formulae

·        Symbolic representation

·        Process flow

·        Reading of P&ID ( Line list, Equipment list )

·        Development of piping diagrams with PFD and  P&ID

·        Instruments, loop diagrams, symbols

·        Utility flow diagrams

 

10.   General arrangement diagrams

·        Extraction of isometrics and MTO’s

·        Development of detailed diagrams

 

11.   Pressure drop calculations

·        Straight pipes

·        Valves, fittings and components

·        Pressure Drop in ( Liquid line, Gasses lines and Multi Fluid lines )

·        Fluid flow in Pipe line

·        Types of flows.

 

12.   Pipe supports.

·        Importance of Supports

·        Classification of supports. (Rigid, Hanger, Flexible and Restraints)

·        Standards

·        Span and specification

·        Applications

·        Representation

·        Rigid ( Shoe, Saddle, Trunnion, Dummy leg, Base adjustment Support and Sleeper )

·        Flexible (Constant load, Variable Load.)

·        Restraints  (Guide ,Roller, Anchor Supports.)

 

13.   Pipe Racks :

·        Design Concepts

·        Width and height calculations

·        Spacing (spans)

·        Pipe arrangements

·        Process Pipelines

·        Utilities

·        Cable Trays

 

 

14.   Pipe Thickness calculation: Schedule Selections

15.   Pump Head.

·        Pump head Calculations

·        Closed System and Open system

·        Design Concepts

·        NPS Ha

·        NPS Hr – Cavitations

·        Applications

·        Pumps Selection

16.   Pump Piping Basic : All types of applications, Rooting Concepts of Piping for a pump.

 

17.   Plot Plan

·        Equipment layout

·        Piping Layout

·        Preparation Of equipment layout- Factors consideration, Battery limits and Bund walls

·        Concepts

·        Sample Layouts

·        Importance

18.   Piping Layout

·        Complete Design Concepts

·        Pumps

·        Vessels

·        Racks / Tracks

·        Hazardous

·        Head Room clearances

·        Control Stations

·        Drain Pipelines

·        Vent Pipelines

·        Process Pipelines

·        Safety

·        Maintenance

·        Operation. etc.,

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